Induction Motor Stator Coil Servo Winding Inserting Machine with Wedge

Induction Motor Stator Coil Servo Winding Inserting Machine with Wedge SMT - K90

Adopts stepper motor for wedge paper feeding, could each slot set by slot skipping, wedge self-decides overall length feeding, cutting off, punching to shaping, free set of wedge inserting slot and wedge numbers;

(1) Main Technical Information

(2) Application

The products are mainly applied in new energy automobile motor, servo motor, generator, three-phase motor, pump motor, compressor motor, household appliance motor and other induction motors. As a world leader, we have obvious advantages in stator and rotor core assembly, slot insulation, auto winding, auto inserting, auto fusing, auto resin impregnation and other motor production technology for different sizes and slot shape of stator.

(3) Machine Main Characteristic

This type of Stator Winding Inserting Machine can insert coil and wedge or coil and wedge in the mid of slot into stator at a time; wedge feeding is to be done bt stepping motor,and coil and wedge inserting is by servo system; different parameter could be set in human-machine interface; the speed and feeding mode is acquirable according to different slot filling rate and different kind of wire; different size stator production can be achieved by changing tooling; especially apply to micro induction motors such as air conditioner motor, washing machine motor, compression motor, fan motor, generator and pump motor.

(4) OEM/ODM

Innovational technical team provides perfect complete technical solutions, to satisfy every customer’s unique requirement;
Specialized after-sale team and engineers offer superior quality, rapid after-sale service door to door, to solve customer’s all after-sale problems;
Wide spreaded domestic after-sale service service network stations and overseas agencies ensure of powerful after-sale service;
Multi communication methods and full time customer service personnel dispel customer’s after-sale scruples 24 hours.

(5) Production Line Profile

With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.

The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system, and wedge insertion by variable frequency motor.
It is controlled by HMI, and machine can diagnose breakdown automatically.
This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
The wedge feeding is by stepping motor,feeding length, cutting, forming, inserting slot number could be set.
Both copper wire and aluminium wire are applicable.
Production capacity ≤25s/set (exclude theman-hours for auxiliary work)
Primary qualification rate for copper wire≥98.5%, after rework, the rate ≥99.5%

(6) About Us

Suzhou Smart motor Equipment Manufacturing Co.,Ltd is one of the high-tech key enterprises which specialize in designing, producing and selling motor manufacturing equipments in China. The company now has nearly 150 employees, including more than 30 engineers and technicians, with the building area about 20,000 square meters and a hundred sets of advanced production and test equipments. It is now qualified for designing and manufacturing full production line (starts from coil winding to final forming of a stator) for AC motors such as home appliance motor, industrial medium and small motors, pump motor, rolling door motor and automobile motor etc. In 2012, SMT passed the certification of ISO9001:2000 Quality Management System.

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Induction Motor Stator Coil Servo Winding Inserting Machine with Wedge Images